Frequently Asked Questions

Find answers to common questions about EPCOS components, technical specifications, applications, and support resources. If you don't find the answer to your question here, contact our technical support team.

EPCOS FAQ

Categories

Capacitors

Questions about EPCOS film and aluminum electrolytic capacitors

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Inductors & Magnetics

Questions about EPCOS inductors, chokes, and magnetic components

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Protection Devices

Questions about EPCOS varistors, gas discharge tubes, and TBU components

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Sensors

Questions about EPCOS NTC/PTC thermistors and other sensors

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Applications

Questions about specific applications and implementations

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Support & Ordering

Questions about support, ordering, and other services

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Capacitors

What is the typical lifespan of EPCOS aluminum electrolytic capacitors?

The lifespan varies based on the series and operating conditions. Generally, EPCOS aluminum electrolytic capacitors are rated for 2000 to 8000 hours at +105°C. The B43740 series offers 8000 hours at rated temperature. Life expectancy doubles for every 10°C decrease in operating temperature. Use the formula: L = L0 × 2^((T0-T)/10) to estimate life at specific operating temperatures.

How do I calculate the expected life of an aluminum electrolytic capacitor in my application?

Use the formula: L = L0 × 2^((T0-T)/10) × 2^((IR0-IR)/0.1), where L0 is rated life, T is operating temperature, T0 is rated temperature, IR is applied ripple current ratio, and IR0 is rated ripple current ratio. For applications with high ripple current, derate the life according to the current stress factor.

What's the difference between X and Y safety capacitors?

X capacitors are connected across the line (line-to-line) and are designed to fail open to prevent fire hazards. Y capacitors are connected between line and ground and must fail in a way that doesn't create shock hazard. X capacitors are used for differential mode filtering, while Y capacitors are used for common mode filtering.

What does self-healing mean in film capacitors?

Self-healing refers to the ability of metallized film capacitors to clear local defects in the dielectric by vaporizing the metallization around the defect, preventing catastrophic failure. This feature enhances reliability and extends operational life.

Can I use aluminum electrolytic capacitors in AC applications?

Standard aluminum electrolytic capacitors are polarized and should only be used in DC applications. For AC applications, use specifically designed non-polarized aluminum electrolytic capacitors or film capacitors which are inherently non-polarized and suitable for AC applications.

Inductors & Magnetics

What is the difference between saturation current and rated current in power inductors?

Saturation current is the DC current at which the inductor's inductance drops to a specified percentage (typically 10% or 20%) of its initial value due to core saturation. Rated current is the current that produces a specified temperature rise above ambient due to I²R losses. Both parameters must be considered for safe operation.

How do I select the right common mode choke for EMI filtering?

Select based on: 1) Current rating (allow for 20-50% derating) 2) Impedance at the problematic frequency range 3) Core material appropriate for your frequency 4) Physical size constraints. For data lines, consider insertion loss vs. frequency. For power lines, ensure sufficient current handling capability.

What is the significance of AL value in ferrite cores?

AL value indicates the inductance per turn squared (nH/(turn)²) and characterizes the core's magnetic properties. It is used to calculate the number of turns needed to achieve a desired inductance: L = AL × N² where N is the number of turns.

How do I prevent inductor saturation in my application?

To prevent saturation: 1) Ensure the DC bias plus AC ripple does not exceed saturation current 2) Select a core with higher saturation flux density 3) Use a larger core with higher AL value 4) Implement current limiting if possible. Calculate the peak flux density to ensure it stays below the saturation level.

Protection Devices

What is the difference between varistors and gas discharge tubes?

Varistors are voltage-dependent resistors that respond in nanoseconds and are effective for lower energy transients. Gas discharge tubes (GDTs) have higher energy handling capability for high-energy surges but respond slower (microseconds). Varistors are typically used for equipment protection, while GDTs are used for primary protection in telecom and heavy industry applications.

How do I select the right varistor voltage rating?

Select a varistor with a voltage rating (clamping voltage) at least 1.1-1.2 times the normal operating voltage for AC applications, or 2 times for DC applications. For example, for 24V DC systems, use a varistor rated for at least 48V. Ensure the rated voltage is above the normal operating voltage to avoid conduction during normal operation.

What is the difference between PPTC and traditional fuses?

PPTC (Polymeric Positive Temperature Coefficient) devices are resettable and automatically return to low-resistance state after the overcurrent condition is removed. Traditional fuses must be replaced after they blow. PPTCs provide convenience for applications where overcurrent events are temporary, while fuses provide more predictable interruption in severe fault conditions.

What are TBU devices?

TBU (Time-Based) devices are high-speed protectors that provide current limiting and overvoltage protection. They act like a switch that opens when the current exceeds a threshold for a specific time. TBU devices offer fast response and are ideal for protecting sensitive circuits from overcurrent and overvoltage without the need for coordination with other protection devices.

Sensors

What's the difference between NTC and PTC thermistors?

NTC (Negative Temperature Coefficient) thermistors decrease in resistance as temperature increases, while PTC (Positive Temperature Coefficient) thermistors increase in resistance as temperature increases. NTCs are used for temperature measurement and compensation, while PTCs are used for overtemperature detection and protection.

How do I calculate temperature from NTC thermistor resistance?

You can use the Steinhart-Hart equation: 1/T = A + B×ln(R) + C×[ln(R)]³, or the simpler B-parameter equation: 1/T = 1/T0 + (1/B)×ln(R/R0), where T is temperature in Kelvin, R is resistance at temperature T, R0 is resistance at reference temperature T0, and B is the material constant. Many manufacturers provide lookup tables for easier conversion.

What factors affect thermistor accuracy?

Factors affecting accuracy include: 1) Tolerance of the resistance value at reference temperature 2) B-value tolerance 3) Self-heating effects due to measurement current 4) Lead wire resistance (for 2-wire measurements) 5) Accuracy of the measurement circuit 6) Temperature uniformity around the sensor.

What is the typical response time of EPCOS thermistors?

Response time depends on package size, mounting method, and thermal mass. Small surface-mount thermistors can respond in under 10 seconds in still air, while larger components or those in protective housings may take several minutes. Response time is typically specified as the time to reach 63% of a step change.

Applications

How do I select the appropriate DC-link capacitor for a power inverter?

Consider: 1) Required capacitance for ripple current handling and voltage regulation 2) Ripple current capability sufficient for the switching frequency and load current 3) Voltage rating at least 1.5-2x the operating voltage 4) Operating temperature requirements and life expectations 5) Physical size constraints. Often a combination of high-capacitance electrolytic and high-frequency film capacitors provides optimal performance.

What are the key considerations for EMI filter design?

Key considerations include: 1) Identifying the problematic frequency range 2) Determining differential vs. common mode noise 3) Selecting appropriate components (X/Y capacitors, common mode chokes) 4) Proper layout to avoid coupling between input and output 5) Ensuring components can handle the required current and voltage 6) Following safety standards for component selection and installation.

How do I calculate the required EMI filter attenuation?

Attenuation (dB) = 20 × log(V_emitted/V_limit), where V_emitted is the unfiltered emission level and V_limit is the allowed emission level per the applicable standard. Design the filter to provide 10-15dB more than the calculated minimum to account for component tolerances and parasitics.

What is the importance of component placement in EMI filter design?

Proper placement is crucial: 1) Keep input and output physically separated to prevent coupling 2) Place capacitors as close as possible to the connectors 3) Minimize loop areas for high di/dt currents 4) Use ground planes effectively 5) Consider the flow of unwanted currents and block them at the boundary between clean and unclean circuitry.

Support & Ordering

How can I get technical support for my application?

Contact our technical support team via the contact form on our website, by email at info@elec-distributor.com, or by phone. Provide details about your application including operating conditions, required specifications, and any specific challenges. Our field application engineers can provide detailed guidance for your specific application.

Can I get samples of EPCOS components?

Yes, we offer sample components for qualified applications. Submit a sample request through our website or contact our sales team directly. Samples are typically provided for evaluation purposes in design and development projects. Please specify the specific part numbers and quantities needed.

What is the typical lead time for EPCOS components?

Lead times vary by component type and quantity ordered. Standard components may have lead times of 2-4 weeks, while specialized or custom components may take 8-16 weeks. Contact our sales team for specific lead times for your requirements. We maintain inventory for many standard parts.

How do I determine authentic EPCOS components?

Authentic EPCOS components have: 1) Proper EPCOS/TDK marking 2) Consistent package appearance and quality 3) Valid lot codes and date codes 4) Proper packaging with EPCOS branding 5) Consistent electrical characteristics with specifications. Purchase only from authorized distributors like LiTong Electronics to ensure authenticity. When in doubt, contact us for verification.

Do you offer custom component solutions?

Yes, EPCOS offers custom solutions for specific applications. Our engineering team can work with you to develop components that meet your exact requirements. Contact us with details about your application, required specifications, expected volumes, and any special requirements. Custom solutions may involve NRE costs and longer lead times.

Additional Resources

Application Notes

Detailed technical guides for implementing EPCOS components in specific applications

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Selection Guides

Guidance for selecting the right EPCOS component for your specific requirements

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Technical Documentation

Access to datasheets, catalogs, and other technical documentation

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